{"id":238029,"date":"2025-07-17T12:24:58","date_gmt":"2025-07-17T10:24:58","guid":{"rendered":"https:\/\/cimne.com\/?p=238029"},"modified":"2026-04-21T10:29:06","modified_gmt":"2026-04-21T08:29:06","slug":"weldpilot","status":"publish","type":"post","link":"https:\/\/cimne.com\/es\/weldpilot\/","title":{"rendered":"WeldPilot"},"content":{"rendered":"

[et_pb_section fb_built=\u00bb1″ admin_label=\u00bbsection\u00bb _builder_version=\u00bb4.16″ global_colors_info=\u00bb{}\u00bb][et_pb_row admin_label=\u00bbrow\u00bb _builder_version=\u00bb4.16″ background_size=\u00bbinitial\u00bb background_position=\u00bbtop_left\u00bb background_repeat=\u00bbrepeat\u00bb global_colors_info=\u00bb{}\u00bb][et_pb_column type=\u00bb4_4″ _builder_version=\u00bb4.16″ custom_padding=\u00bb|||\u00bb global_colors_info=\u00bb{}\u00bb custom_padding__hover=\u00bb|||\u00bb][et_pb_image src=\u00bbhttps:\/\/cimne.com\/wp-content\/uploads\/2025\/07\/WeldPilot_banner.jpg\u00bb alt=\u00bbBanner for WeldPilot featuring a stylized orange and gray logo resembling a weld or sensor icon. The text reads \u2018WeldPilot \u2013 Your Digital Twin for FSW Optimization.\u2019 At the bottom, it states \u2018Developed by CIMNE\u2019 and \u2018Brought to you by COMPASS\u2019 with the COMPASS logo.\u00bb title_text=\u00bbWeldPilot_banner\u00bb align=\u00bbcenter\u00bb _builder_version=\u00bb4.27.6″ _module_preset=\u00bbdefault\u00bb width=\u00bb60%\u00bb width_tablet=\u00bb60%\u00bb width_phone=\u00bb100%\u00bb width_last_edited=\u00bbon|phone\u00bb module_alignment=\u00bbcenter\u00bb custom_margin=\u00bb||32px||false|false\u00bb global_colors_info=\u00bb{}\u00bb][\/et_pb_image][et_pb_text _builder_version=\u00bb4.27.4″ _module_preset=\u00bbdefault\u00bb global_colors_info=\u00bb{}\u00bb]<\/p>\n

WeldPilot leverages the expertise of CIMNE\u2019s research cluster in Solid and Fluid Simulation for Industrial Processes, a highly-specialized team of researchers with a solid background, focusing on developing advanced computational models with direct industrial applicability.<\/p>\n

WeldPilot<\/strong>\u00a0is a high-performance simulation tool<\/strong> developed at CIMNE and comercialised by COMPASS for the analysis and optimization of Friction Stir Welding (FSW) processes in industrial environments. Designed for integration with HPC systems, it enables accurate and efficient modelling of both thermal and mechanical aspects of the process, significantly reducing simulation time<\/strong> while ensuring predictive reliability<\/strong>.<\/p>\n

The platform provides detailed modelling capabilities, covering complex tool geometries, tool tilt angle<\/strong>, and key process features such as frictional and plastic heat generation<\/strong>, thermal dissipation<\/strong>, and material flow<\/strong>. It also incorporates a particle-tracking module<\/strong> to simulate material trajectories, allowing prediction of internal defects such as oxide line propagation, voids, and tunnel defects before physical validation.<\/p>\n

WeldPilot <\/b>serves industries including automotive, aerospace, rail<\/strong>, and shipbuilding<\/strong>. By facilitating early defect detection and process optimization, it contributes to improved weld quality, shorter development cycles<\/strong>, and lower manufacturing costs.<\/strong><\/p>\n

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Mesh generation<\/p>\n

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Material tracing<\/p>\n

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Pressure distribution, temperature evolution, and velocity field<\/p>\n

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Oxide line propagation in FSW<\/p>\n

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Rapid, accurate FSW simulation<\/strong>
Predict temperature, pressure, and material flow fields orders of magnitude faster than full-order FEM simulations.<\/p>\n

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Digital twin-ready process optimization<\/strong>
Explore and optimize FSW parameters efficiently, across diverse tool geometries and operating conditions.<\/p>\n

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Improved quality and defect reduction<\/strong>
Particle-tracking module to simulate material trajectories, allowing prediction of internal defects before physical validation.<\/p>\n

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Lower material and energy consumption<\/strong>
Optimize process parameters to reduce waste and energy usage while maintaining high-quality welds.<\/p>\n

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Automotive welding optimization<\/strong><\/p>\n

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Aerospace structural joints<\/strong><\/p>\n

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Naval and shipbuilding components<\/strong><\/p>\n

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Manufacturing with advanced materials<\/strong><\/p>\n

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WeldPilot has been developed by CIMNE and comercialised by COMPASS.<\/em><\/p>\n

If you want to learn more about our FSW expertise or how we can help your organization, send us an email<\/a>!<\/strong><\/p>\n

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High-performance simulation tool for Friction Stir Welding. Enables accurate, fast and predictive modelling for defect detection and process optimization in industrial applications.<\/p>\n","protected":false},"author":2,"featured_media":256898,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","slim_seo":{"title":"WeldPilot - CIMNE","description":"High-performance simulation tool for Friction Stir Welding. Enables accurate, fast and predictive modelling for defect detection and process optimization in ind"},"footnotes":""},"categories":[135,132],"tags":[],"class_list":["post-238029","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industrial-manufacturing-processes-product","category-product"],"acf":[],"_links":{"self":[{"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/posts\/238029","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/comments?post=238029"}],"version-history":[{"count":0,"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/posts\/238029\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/media\/256898"}],"wp:attachment":[{"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/media?parent=238029"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/categories?post=238029"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/cimne.com\/es\/wp-json\/wp\/v2\/tags?post=238029"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}